11-axis Camless Spring Machine - Wire-rotating Type / One-stop spring machine solution from development, design, processing, assembly, testing and after-sales service.
Xinda is Taiwan high quality 11-axis Camless Spring Machine - Wire-rotating Type manufacturer and 11-axis Camless Spring Machine - Wire-rotating Type supplier More than 30 years of spring machine design & manufacturing experience, we have excellent development capabilities in the design of machines and software. since 1996.
11-axis Camless Spring Machine - Wire-rotating Type
CNC1320W, CNC1350W, CNC1380W
Rotary Wire Spring Machine, Universal Camless Spring Former, Cam-free Spring Forming Machine Solution
This series of cam-free spring machine is a highly efficient full-servo spring forming machine. It consists of eight independently operated servo slides, plus a feed axis, a quill-rotating axis, and a wire-rotating axis, in a total of 11 axes. It is suitable for customers who need to quickly switch to mass-produced spring manufacturing.
The full servo machine does not need to spend a lot of time to arrange the cams, thus effectively reduce the processing time and cost. The operator can edit the program by simply dragging the timeline to avoid invalid movement and improve the work efficiency & productivity at the same time.
This multi-axis spring machine is equipped with a new computer system, user-centric timeline software, graphical user interface, and a built-in program optimization function. The operator simply drags the timeline to seamlessly integrate the movement of the tools, avoiding invalid actions and time idleness, making the machine run more smoothly so as to greatly improve the productivity of spring manufacturing.
This full-servo spring machine can manufacture all kinds of high-difficulty, high-precision tension springs, single torsion springs, double torsion springs, battery springs and various wire forming related spring products.
Core Technology
- Equipped with the German Beckhoff control system, easily implementing complex algorithms to achieve the best production efficiency.
- Equipped with EtherCAT master protocol chip to gain high-speed and stable control of each axis.
- With Microsoft Windows operating system, the first step to exercise Industry 4.0 and the Internet of Things.
- With unique Timeline Mode, the time for spring forming can be shortened by 100~300%, compared to the traditional programming way.
- Exclusive Flash Mode perfectly connects the procedures between each spring production cycle to increases the production speed.
- No matter testing or automatic production process, the machine's production speed and angle are the same, allowing the operator to better manage the accuracy and quality.
- Self-detection at startup for the status of driver, motor, software & hardware.
- Fill in the values of each axis to simply complete the program editing. The table can be converted into a Timeline Mode at will, and the rich display allows users to see at a glance.
- Software program has undo and redo functions for easy editing.
- With file management system, the program can be reused and no rewriting required when producing the same spring.
- USB port can import/export programs.
- Control system software can be automatically upgraded through the USB port or the wireless/wired network (manually available).
- Support CCD image to save springs photos.
- Use full touch screen, no more need keyboard and mouse for setting.
- Can be used with Swiss or German proximity laser sensors.
Machine Features
- Surface finish of the gear transmission system is grinding processed and the accuracy reaches DIN5 level.
- Wire-rotating system to realize forming and cutting at any angle.
- The feed roller and the straightening set are equipped with a quick disassembly mechanism, which is convenient for adjusting the wire direction.
- Wire-rotating mechanism adopts a belt-type design which is easy to maintain and repair.
- Lightweight feed set to reduce inertia and improve response speed.
- Graphical user interface for easier to get started.
- Sensor compensation function to stabilize production quality.
- Remote troubleshooting and online update service.
For CNC1320W:
- Equipped with a swing cylinder to control the initial tension of the spring body.
- Equipped with maintenance-free reducer and gearbox.
For CNC1350W:
- Equipped with automatic slide lubrication system.
Optional Equipment
- Servo Spinner
- Dual Servo Spinner
- Servo Hook Station
- Servo Rotary Gripper
- Servo Cutter
- Laser Sensor
- Vision Sensor
- Hand Wheel (MPG)
- CE Safety Cover
- Wire Set
Basic Specification
| Model Number | CNC1320W | CNC1350W | CNC1380W | |
|---|---|---|---|---|
| Forming Capability | Wire Diameter Range (mm) | 0.2-2.3 | 2.6-5.0 | 3.0-8.0 |
| Max. Outer Diameter (mm) | 40 | 120 | 160 | |
| Max. Leg Length (mm) | 60 | 100 | 180 | |
| Machine Dimension | Full Length (mm) | 1600 | 2850 | 4350 |
| Full Width (mm) | 1750 | 2110 | 3070 | |
| Full Height (mm) | 1850 | 2100 | 2430 | |
| Weight (kg) | 1530 | 4720 | - | |
| Power Requirements | Power Supply (V/Hz) | 220-440V/3P 50/60Hz | 220-440V/3P 50/60Hz | 220-440V/3P 50/60Hz |
| Power (kW) | 17.7 | 59.2 | 100.2 | |
| Power Consumption (A) | 50 | 155 | 265 | |
| Servo Axes | Standard | 11 | 11 | 11 |
| Maximum | 21 | 21 | 21 | |
| Air Pressure Interface | 12ports | |||
| External Storage | USB | |||
| Ambient Temperature | 0-45°C | |||
Servo Specification
| Model Number | CNC1320W | CNC1350W | CNC1380W | |
|---|---|---|---|---|
| Servo Slide | Min. Increment | 1 | 1 | 1 |
| Max. Movement Amount | 8000 | 8000 | 8000 | |
| Max. Speed (m/min.) | 165 | 165 | 165 | |
| Wire Feed | Min. Increment (mm) | 0.01 | 0.01 | 0.01 |
| Max. Speed (m/min.) | 90 | 90 | 90 | |
| Quill Rotating | Min. Increment | 0.1° | 0.1° | 0.1° |
| Max. Speed (rpm) | 500 | 200 | 133 | |
| Wire Rotating | Min. Increment | 0.1° | 0.1° | 0.1° |
| Max. Speed (rpm) | 165 | 80 | 60 | |
* Note: All specifications and features are subject to change without notice.
- Machine Details
Straightening mechanism of wire rotary camless spring machine.
Rotating mechanism of wire rotary camless spring machine.
Feed mechanism of wire rotary camless spring machine.
- Spring Example
Torsion spring production planning proposal and spring machine with supplementary equipment.
Torsion spring production planning proposal and spring machine.
Wire form production planning proposal and spring machine with supplementary equipment.
Hose clip production planning proposal and spring machine with supplementary equipment.
Formed wire spring production planning proposal and spring machine with supplementary equipment.
Formed wire spring production planning proposal and spring machine with supplementary equipment.
Formed wire spring production planning proposal and spring machine with supplementary equipment.
Formed wire spring production planning proposal and spring machine with supplementary equipment.
Formed wire spring production planning proposal and spring machine.
Formed wire spring production planning proposal and spring machine with supplementary equipment.
Fishing tackle spring production planning proposal and spring machine with supplementary equipment.
Single torsion spring production planning proposal and spring machine with supplementary equipment.
Double torsion spring production planning proposal and spring machine with supplementary equipment.
Stepped formed wire spring production planning proposal and spring machine with supplementary equipment.
- Video
11-axis camless wire-rotating spring machine produces external double torsion springs at a production rate of 23.5 pcs./min
11-axis cam-free wire-rotating spring machine produces stainless steel clips at a production rate of 13.2 pcs./min
11-axis camless wire-rotating spring machine produces hose clip at a production rate of 101.7 pcs./min
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Xinda 11-axis Camless Spring Machine - Wire-rotating Type Service Introduction
Based in Taiwan since 1996, Xinda Machine Co., Ltd. is a 11-axis Camless Spring Machine - Wire-rotating Type supplier and manufacturer with more than 40 years of experence in the Machinery and Equipment Manufacturing Industry.
Xinda is a company established by a group of technicians who focus on spring machine design and understand the needs of spring production. The team has rich R&D energy and enthusiasm to continuously meets customers' various needs for wire diameter, production speed, ease of adjustment, spring accuracy, and production stability when producing springs.
Xinda has been offering customers high-quality 11-axis Camless Spring Machine - Wire-rotating Type production service, both with advanced technology and 40 years of experience, Xinda ensures each customer's demands are met.