4-axis Cam Spring Machine - Bender-rotating Type
CNC405RT
This cam spring machine is composed of a cam axis, a feed axis, a quill-rotating axis and a bender-rotating axis; suitable for producing high precision thin wire springs. Because of the weak rigidity of the thin wire, it is easy to twist and cause unstable. For this reason, we propose this bender-rotating solution. Rotating the bender instead of the wire stabilizes the wire proceeding direction. And, the original cam structure is retained to ensure that the wire proceeding is steady.
This spring machine is a specialized model for thin wires. It can manufacture all kinds of high precision tension springs, single torsion springs, double torsion springs, battery springs and various wire forming related spring products.
Core Technology
- Equipped with the German Beckhoff control system, easily implementing complex algorithms to achieve the best production efficiency.
- Equipped with EtherCAT master protocol chip to gain high-speed and stable control of each axis.
- With Microsoft Windows operating system, the first step to exercise Industry 4.0 and the Internet of Things.
- No matter testing or automatic production process, the machine's production speed and angle are the same, allowing the operator to better manage the accuracy and quality.
- Self-detection at startup for the status of driver, motor, software & hardware.
- Fill in the values of each axis to simply complete the program editing. The table can be converted into a timeline mode at will, and the rich display allows users to see at a glance.
- Software program has undo and redo functions for easy editing.
- With file management system, the program can be reused and no rewriting required when producing the same spring.
- USB port can import/export programs.
- Control system software can be automatically upgraded through the USB port or the wireless/wired network (manually available).
- Support CCD image to save springs photos.
- Use full touch screen, no more need keyboard and mouse for setting.
- Can be used with Swiss or German proximity laser sensors.
Machine Features
- Bender-rotating system replaces the wire-rotating system to obtain excellent stability for thin wires.
- Surface finish of the gear transmission system is grinding processed and the accuracy reaches DIN5 level.
- Cam transmission system uses a circulating lubrication mechanism to achieve the most ideal lubrication effect.
Optional Equipment
- Servo Spinner
- Servo Hook Station
- Servo Rotary Gripper
- Servo Cutter
- Laser Sensor
- Vision Sensor
- Hand Wheel (MPG)
- CE Safety Cover
- Wire Set
Basic Specification
Model Number | CNC405RT | |
---|---|---|
Forming Capability | Wire Diameter Range (mm) | 0.1-0.5 |
Max. Outer Diameter (mm) | 10 | |
Max. Leg Length (mm) | 20 | |
Machine Dimension | Full Length (mm) | 1050 |
Full Width (mm) | 1450 | |
Full Height (mm) | 1600 | |
Weight (kg) | - | |
Power Requirements | Power Supply (V/Hz) | 220-440V/3P 50/60Hz |
Power (kW) | 6.5 | |
Power Consumpution (A) | 17 | |
Servo Axes | Standard | 4 |
Maximum | 21 | |
Air Pressure Interface | 12 Ports | |
External Storage | USB | |
Ambient Temperature | 0-45°C |
Servo Specification
Model Number | CNC405RT | |
---|---|---|
Cam Movement Value | Min. | 1 |
Max. | 4000 | |
Max. Speed (rpm) | 100 | |
Wire Feed | Min. Increment (mm) | 0.01 |
Max. Speed (m/min.) | - | |
Quill Rotating | Min. Increment | 0.1° |
Max. Speed (rpm) | 500 | |
Bender Rotating | Min. Increment | 0.1° |
Max. Speed (rpm) | - |
* Note: All specifications and features are subject to change without notice.
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Xinda 4-axis Cam Spring Machine - Bender-rotating Type Service Introduction
Based in Taiwan since 1996, Xinda Machine Co., Ltd. is a 4-axis Cam Spring Machine - Bender-rotating Type supplier and manufacturer with more than 40 years of experence in the Machinery and Equipment Manufacturing Industry.
Xinda is a company established by a group of technicians who focus on spring machine design and understand the needs of spring production. The team has rich R&D energy and enthusiasm to continuously meets customers' various needs for wire diameter, production speed, ease of adjustment, spring accuracy, and production stability when producing springs.
Xinda has been offering customers high-quality 4-axis Cam Spring Machine - Bender-rotating Type production service, both with advanced technology and 40 years of experience, Xinda ensures each customer's demands are met.